29 CFR 1910.119(e)(4) requires the PHA to be performed by a team with expertise in engineering and process operations, including at least one employee who has experience and knowledge specific to the process being evaluated and one member knowledgeable in the specific PHA methodology being used. The same team requirement applies to revalidations under (e)(6).
What OSHA Has Said
Oct 31, 1996
One person filling out a PHA is not a team
OSHA said a PHA completed by one person and then handed to a team for review does not meet the requirement in (e)(4) that the PHA be performed by a team.
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Nov 19, 2001
No formal training mandate for PHA facilitators
OSHA said the standard does not require formal training for PHA facilitators or team members. But the team must include someone knowledgeable in the PHA methodology being used, and OSHA may review training records and interview team members to judge whether that requirement was met.
Read OSHA Letter ↗
Feb 4, 2013
Maintenance employees on PHA teams
Asked whether maintenance employees must serve on PHA teams, OSHA pointed to the employee participation plan under (c): employers must consult with employees and their representatives on conducting and developing PHAs, so maintenance participation may be required depending on the employer's written plan.
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Jun 22, 1998
What a PHA revalidation must cover
A law firm asked OSHA to review its PHA revalidation procedure. OSHA said (e)(6) only specifies that revalidation happen at least every five years by a team meeting (e)(4), and that it does not require an all-new PHA. But the revalidation must at least: evaluate the existing PHA against every (e)(3) item; confirm changes since the last PHA went through MOC and are reflected; confirm all PSI is complete and current, not just P&IDs; verify procedures are adequate and followed; confirm prior recommendations were documented and implemented; and review every incident investigation report under (m) and incorporate it. The revalidation must be documented.
Read OSHA Letter ↗
⚡ Key Compliance Takeaway
Staff the PHA with a real team that meets in the room: an engineer, an experienced operator from that unit, and a facilitator who knows the method, plus maintenance and others your employee participation plan calls for. Keep attendance records and the facilitator's qualifications. A PHA written by one person and signed by others will not pass.