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Is Your Facility Covered by 29 CFR 1910.119?

Answer four questions to find out if the OSHA PSM standard applies to your facility — and what to do next.

1Chemical Hazards
2Flammables
3Exclusions
4Your Result
Step 1 of 3

Does your facility handle any of OSHA's listed highly hazardous chemicals?

OSHA's Appendix A lists 137 chemicals with threshold quantities (TQs). If any single process at your facility contains a listed chemical at or above its TQ, PSM coverage is triggered. Search your chemical below:

Chemical NameCAS NumberThreshold Quantity (lbs)
Step 2 of 3

Does your facility use flammable liquids or gases in large quantities?

Even if your chemicals aren't on Appendix A, PSM applies if a single process contains 10,000 lbs or more of a flammable liquid (flash point below 100°F / 37.8°C) or any flammable gas. This covers many petroleum refining and petrochemical processes.

Enter an estimated quantity to check against the 10,000 lb threshold (optional):

Step 3 of 3

Does your facility qualify for any PSM exclusions?

Even if you handle Appendix A chemicals or large quantities of flammables, certain facility types and situations are excluded from PSM. Check any that apply to your facility:

Note: Exclusions are narrowly defined. If you're unsure whether your facility qualifies, consult a PSM professional — misidentifying an exclusion is a common compliance mistake.

Important disclaimer: This tool provides general guidance only and is not a substitute for a formal PSM applicability determination by a qualified professional. PSM coverage depends on specific process configurations, chemical quantities, and facility characteristics that this tool cannot fully assess. When in doubt, consult a PSM professional.
Explore the 14 Elements →
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What If I'm Covered?

You must implement a full PSM program covering all 14 elements. The first step is usually compiling Process Safety Information (PSI) and scheduling a Process Hazard Analysis (PHA).

See all 14 elements →
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Check EPA's RMP Rule Too

Many facilities covered by PSM also fall under EPA's Risk Management Program (40 CFR Part 68). The thresholds and chemicals differ slightly — check both standards if you handle highly hazardous chemicals.

RMP overview in Glossary →